Services

Turned parts with fits that place particularly high demands on precision or surface finish are cylindrical ground at specialized partner companies – centerless or between centers, depending on the component.

For very high demands on tolerances or surface finishes, specialized processes are used: grinding, lapping, or manual fine machining – particularly for demanding aerospace applications.

Laser cutting and waterjet cutting are used for the production of sheet metal parts and for pre-cutting milling contours. Both processes are carried out in cooperation with high-performance partners.

When EDM work is required in addition to turning or milling, this is carried out in cooperation with specialized partners – for both wire EDM and die sinking EDM.

Sheet metal parts are manufactured when they need to be matched to milled or turned parts, or when precision-manufactured thin sheet metal is required that cannot be economically produced by typical sheet metal fabricators.

High-quality assembly and inspection fixtures as well as MGSE (Mechanical Ground Support Equipment) are manufactured to customer specifications – based on finished designs, hand sketches, or sample parts. In-house design services are part of the offering, as is the integration of pneumatics or additional controls.

Comprehensive measuring and inspection capabilities ensure continuous quality assurance. The centerpiece is a ZEISS CONTURA G2 coordinate measuring machine. Products can be delivered with full documentation upon request – including measurement reports and first article inspection reports.

Manufactured components can, upon request, be assembled together with standard and purchased parts into ready-to-install assemblies. Components can be precisely matched to one another – ensuring exact fits even at the tightest tolerances.

HeliCoil thread inserts are installed professionally and subjected to 100% visual inspection. Mechanical inspection is also available upon request. Decades of experience guarantee flawless installation – particularly for aerospace applications.

Components made from all common materials are marked quickly and precisely using the TRUMPF TruMark Station 5000 laser marking system. Logos, serial numbers, and Data Matrix codes can be applied – for unambiguous component identification and complete traceability.

Components produced by additive manufacturing require machining post-processing in most cases. Local areas frequently need to be reworked – for example, to add threads or fits. Whether it involves removing support structures, improving surface finishes, or precisely creating fits and threads: in this area, decades of experience in the machining of complex components through milling and turning is combined with additive manufacturing. The result is components that leverage the advantages of both technologies – the design freedom of 3D printing and the precision of conventional machining.

Together with partners in the field of additive manufacturing, we are able to handle complete projects. We take on customer consulting, project management, and machining post-processing. The benefit for the customer is a complete one-stop solution!

Various processes are offered to protect components and improve their visual and functional properties. In cooperation with reliable partners, services such as anodizing, painting, chromating, and other coatings are available. Heat treatments such as hardening and tempering are also part of the service portfolio.

For the optimal finish, wet painting and powder coating are offered – in cooperation with reliable regional partners. Labeling can be applied by screen printing, pad printing or four-color digital printing.

Feasibility analyses and manufacturing engineering consulting are a core part of our service portfolio. Drawing on our long-standing expertise in the production of high-quality components, we identify optimization potential at an early stage – for a production-friendly design and a sustainable reduction in manufacturing costs.

CAD designs are created according to customer specifications – whether for special fixtures or to implement manufacturing ideas. SolidWorks is used as the CAD system, ensuring practical and cost-effective designs.

For pre-series or sample components needed at short notice, we rely on rapid prototyping methods. Together with experienced partners, we produce functional components quickly and at optimized costs – as a solid basis for decision-making prior to final production.

All required standard and purchased parts are sourced and assembled on request – including parts to DIN/ISO standards as well as LN, MS, NAS, and other standards. The product is thus delivered fully complete and ready for installation.